Why is equipment reliability a critical focus in TPM?

Equipment reliability is a critical focus in Total Productive Maintenance (TPM) because it significantly minimizes unplanned downtime. When machinery and equipment are reliable, they operate smoothly and consistently, which ensures that production processes are not interrupted. Unplanned downtime can lead to missed production targets, increased operational costs, and a negative impact on customer satisfaction due to delays. By prioritizing equipment reliability, organizations can optimize their production efficiency, maintain steady workflows, and ultimately achieve higher productivity levels. This focus on reliability contributes to the overarching goals of TPM, which aim to enhance overall equipment effectiveness and system performance while fostering a culture of continuous improvement within the organization.