What does "zero breakdowns" aim to achieve in Total Productive Maintenance (TPM)?

The focus of "zero breakdowns" in Total Productive Maintenance (TPM) is to achieve complete reliability in equipment operation. This concept is centered around the idea that any unplanned downtime due to equipment failure can significantly disrupt production processes and affect overall performance. By striving for zero breakdowns, organizations aim to ensure that machines and equipment operate at their optimal capacity without interruptions, leading to enhanced efficiency and productivity.

Achieving zero breakdowns involves implementing proactive maintenance strategies, regular inspections, and continuous improvement practices that enhance the reliability and availability of equipment. This leads to fewer interruptions, improved output quality, and ultimately contributes to a more streamlined and effective manufacturing environment. The pursuit of complete reliability aligns with the core goals of TPM, which is to maximize equipment effectiveness and enhance the overall operational performance of the organization.